Characterization of AF, (RDF, Industrial residues, and others).

• Determination of caloric value of alternative fuels

• Chemical analysis / analysis of Dioxins and Furans

• Physical analysis

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Technical process analysis and cost analysis of the different options of AF.

• Impact analysis in the clinkerization process (Chemistry / Pyro process /Production)

• Preparation of alternative fuel. Cost evaluation.

• Fuel cost before feeding

• Evaluation of total costs of the alternative fuel versus the main fuel.

 

Mix of AF, design of classification system.

• Preparation of the alternative fuel.

• Selection of available alternative fuels and definition of mix percentages in terms of cost, caloric power, process, and availability.

• Design of the classification and mixing system.

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Layout of handling, transport and feeding AF to the kiln system.

• Design of the layout of the alternative fuel transportation and feeding system to the Kiln system.

• Equipment recommendation.

• Estimate of electrical consumption of the system.

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Prepare Call of Tenders

• Propose list of equipment suppliers

• Prepare invitation with pertinent information

• Analyze technical-economic proposals

• Recommend the best solution received.

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Select and recommend the best option for the AF project:

• Selection of the best technical-economic offer.

• Evaluate and recommend modifications in the equipment offered.

• Evaluate possible integration of providers for an optimal solution.

• Present defined solution

• Recommend suppliers

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Design Road map to improve TSR in a Company or cement Plant.

• Study of possible alternative fuels available technically and economically potential to be used in the plant.

• Definition of the best technical-economic options for alternative fuels.

• Definition of general arrangements, layout, handling, transportation and feeding to the kiln for the different alternative fuels selected as options.

• Estimation of thermal substitution rates in each project defined as possible over time. 

• Consolidation of the route map of alternative fuels for the plant in a determined period of time.